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Slurry Cyclone Desander

Slurry Cyclone Desander


ApplicationIt is widely used in slurry purification and recycling (drilling mud circulation) for the foundation construction of hydroelectric power, civil engineering, bridge pile and etc. It is also used in slurry shield tunnel drilling for subway. This machine will successfully avoid the environmental pollution and make our construction site more eco-friendly, and increase the efficiency of piling works. It is becoming a necessary equipment for foundation piling.

Working principle:Slurry (Mud) will be transported to the pre-screen of slurry treatment system, and go through two layers screen, particle size greater than 3 mm of gravel, clay is separated out; and then the slurry get into the slurry storage tank of two sets desander, slurry pump deliver the slurry from storage tank to the inlet of primary cyclone in the tangential angle, after cyclone separation, fine particle size from slurry discharged by the bottom of cyclone fall into the vibrating screen, after dewatering and separating by screen, dry object is separated out. First level of cyclone separate the slurry which cut point is d50≤60 um from upper get into the slurry tank; slurry pump delivering the slurry from storage tank, into the inlet of secondary cyclone, after cyclone separation, fine particle size of mud discharged by the bottom of cyclone fall into the vibrating screen, after dewatering and separating by screen, dry material is separated out. Second stage of cyclone separate the slurry which cut point is d50≤20 um from upper get into the other side of slurry tank. This is the clean slurry after the complete desanding process.

Main technical parameters

Model HZX-50 HZX-100 HZX-200 HZX-250 HZX-500
Slurry feed capacity(m³/h) 50 100 200 250 500
Cut point(um) 50 30 60 60 (20 optional) 60 (20 optional)
Solids feed capacity(t/h) 10-26 25-50 25-80 25-80 75-240
Total capacity(kW) 17.2 24.2 48 58-60.8 127-255
Dimension(m) 2.3X1.25X2.46 3X1.9X2.3 3.54X2.25X2.83 3.54-4.62X2.25X2.64-3.4 11.7-13.3X5.9X5.4
Total weight(kg) 2100 2700 4800 4900-7600 21020-40000

Zero pollution- Slurry Treatment System

The waste slurry discharge will cause the serious environmental pollution. Considering this problem, we have a new choice for you – our Zero pollution system.

In urban construction, bridge pile foundation, the excavation, slurry shield foundation and engineering construction process, the slurry recycling (mud circulation) is very popular for the above engineering and construction. This system can make the construction waste can be processed into accumulation of waste residue, and meet the emission standard. In the vortex sieve, feed, pressure filtration, drainage, discharge process the system can be used automatic control and full procedure monitoring. It has a wide application range, high level of automation, convenient repair and maintenance.

WORK PROCESS

Centralized Auto Slurry Making System

Newly-developed centralized automatic slurry making system, the capacity of slurry production is 10-200m³/h.

Application:Shield tunnel engineering, hydropower construction and other large scale projects which need the centralized system.

Features:This system adopts PC computer or touch screen and PLC integrated control mode. The making process is automatic, slurry density configuration very accurate.

The material loading, dosing, mixing, conveying slurry, cleaning, fault monitoring, and fault alarm all adopt the automatic control. The operation data automatically generated, it has statistics and print functions.

Slurry (cement grout) Maker

1. Vortex type of slurry maker

It is a special grout making equipment for mixing cement, or bentonite with water or other additive. It is mainly used for the engineering construction of foundation for hydroelectricity, railway, highway, infrastructure, mining etc. Compared to ordinary blade mixer, it mix grout by adopting vortex technology. It not only make grout rapidly, but also mix grout efficiently.

Main technical parameters

Name of parameters unit ZJ-400 ZJ-800 ZJ-1500 ZJ-3000
Nominal capacity L 400 800 1500 3000
Allowed scale of water and ash   0.5:1 0.5:1 0.5:1 0.5:1
Time of grout making min 3 3 22 37
Power KW 7.5 15 25 35
Weight kg 450 700 2350 2700
Dimension mm 1350x1150x1460 1725x1373x1848 2244x2244x3364 3310x1800x3665



2. Blade type of slurry maker

It is a high-speed grout making machine which is made up by conveyer belt, cantilever, mixing blade and grout pump. No sealing and strutting piece are needed inside this machine, so the machine parts are quite abrasion-resistible and the operating cost is low. Common working defect such as agglomeration can be totally avoided by using this machine. It can make grout so fast and evenly that only one minute is needed to produce one barrel of grout. There is no strict requirement for feeding rate, and most grout used in infrastructure construction can be produced by this machine, for instances: cement slurry, bentonite mud, sand slurry, etc.



Main technical parameters

Name of parameters Unit GZJ600 GZSJ600
Capability L 700 700
Speed L/min 600 600
Feeding speed L/min   150
Power KW 7.5 7.5
Dimension mm 1400X1100X1600 1360X1000X1730
Triangular belt specification   B2085  
Weight KG 400 550


Bentonite (cement grout) Mixer

1. Bentonite mixer for mud circulation (drilling fluid circulation)

It is supporting equipment for grouting pump; it is mainly used for agitating cement grout and other grout.

Main technical parameters

Name of parameters unit YJ-400 YJ-800
Nominal capacity L 400 800
Cylinder diameter mm 800 1100
Outlet diameter mm 51 65
Type of reducer   15 20
Power of motor KW 1.5 4
Gross weight kg 210 310
dimension mm 1000X900X1400 1468X1260X1464


2. Cement grout mixer for pressure grouting

They are supporting equipment for SNS grout injection pump. They are used to agitate cement group and sand group.

Main technical parameters

Name of parameters unit YJ-150 YJ-200A YJ-340
Nominal capacity L 150 200 340
Cylinder diameter mm   800 924
Outlet diameter mm 51 64 64
Type of reducer   38 20 35
Power of motor KW 1.5 3 3
Gross weight kg 340 410 460
dimension mm 850X850X1900 910X910X1900 1035X1035X2100


Slurry (Bentonite) Delivery Pump with Valve/pipes

SJ series slurry (Bentonite) pump system is special equipment for the mud/grout delivery for foundation and piling industry, this equipment is applied for sending the mixture of cement or bentonite with water or other additives, it could deliver the mud/grout according to your requirement.

Technical Specifications

Model No. SJ-APSB5x4-12 SJ-APSB8x6-12 SJ-APSB8x6-14
Flow rate (M3/h) 100 200 280
Head (M) 27 33 33
RPM 1450 1480 1450
Efficiency 65% 65% 67%
Motor power (KW) 22 45 75
Weight (kg) 500 780 900
Pump dimension (mm) 1650x660x880 1950x660x1000 2000x760x1140

Slurry Hose (Bentonite hose)

1. PVC hose with PVC spiral reinforced.

   Color green, working temp range: -10℃ to +60 ℃

ID (“) Wall thickness (low) Wall thickness (high) Weigh (g/m) Working pressure (bar) Bursting pressure (bar) Vacuum (mH2O) Bending radius (mm) Roll length (M)
4 5.9mm 6.9mm 2640 3 9 8.5 500 30

2. Rubber hose with PVC spiral reinforced

    Color Black and yellow, working temp range: -25℃ to +70 ℃

ID (“) Wall thickness (low) Wall thickness (high) Weigh (g/m) Working pressure (bar) Bursting pressure (bar) Vacuum (mH2O) Bending dia (mm) Roll length (M)
4 5-6mm 9-10mm 3000 3 9 8.5 2000 20

3. Rubber hose with canvas liner

    Color: black, 

ID (“) Wall thickness Weigh (g/m) Working pressure (bar) Bursting pressure (bar) Roll length (M)
4 7mm 4000 3 9 18



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