Application:It is widely used in slurry purification and recycling (drilling mud circulation) for the foundation construction of hydroelectric power, civil engineering, bridge pile and etc. It is also used in slurry shield tunnel drilling for subway. This machine will successfully avoid the environmental pollution and make our construction site more eco-friendly, and increase the efficiency of piling works. It is becoming a necessary equipment for foundation piling.
Working principle:Slurry (Mud) will be transported to the pre-screen of slurry treatment system, and go through two layers screen, particle size greater than 3 mm of gravel, clay is separated out; and then the slurry get into the slurry storage tank of two sets desander, slurry pump deliver the slurry from storage tank to the inlet of primary cyclone in the tangential angle, after cyclone separation, fine particle size from slurry discharged by the bottom of cyclone fall into the vibrating screen, after dewatering and separating by screen, dry object is separated out. First level of cyclone separate the slurry which cut point is d50≤60 um from upper get into the slurry tank; slurry pump delivering the slurry from storage tank, into the inlet of secondary cyclone, after cyclone separation, fine particle size of mud discharged by the bottom of cyclone fall into the vibrating screen, after dewatering and separating by screen, dry material is separated out. Second stage of cyclone separate the slurry which cut point is d50≤20 um from upper get into the other side of slurry tank. This is the clean slurry after the complete desanding process.
Model | HZX-50 | HZX-100 | HZX-200 | HZX-250 | HZX-500 |
Slurry feed capacity(m³/h) | 50 | 100 | 200 | 250 | 500 |
Cut point(um) | 50 | 30 | 60 | 60 (20 optional) | 60 (20 optional) |
Solids feed capacity(t/h) | 10-26 | 25-50 | 25-80 | 25-80 | 75-240 |
Total capacity(kW) | 17.2 | 24.2 | 48 | 58-60.8 | 127-255 |
Dimension(m) | 2.3X1.25X2.46 | 3X1.9X2.3 | 3.54X2.25X2.83 | 3.54-4.62X2.25X2.64-3.4 | 11.7-13.3X5.9X5.4 |
Total weight(kg) | 2100 | 2700 | 4800 | 4900-7600 | 21020-40000 |
The waste slurry discharge will cause the serious environmental pollution. Considering this problem, we have a new choice for you – our Zero pollution system.
In urban construction, bridge pile foundation, the excavation, slurry shield foundation and engineering construction process, the slurry recycling (mud circulation) is very popular for the above engineering and construction. This system can make the construction waste can be processed into accumulation of waste residue, and meet the emission standard. In the vortex sieve, feed, pressure filtration, drainage, discharge process the system can be used automatic control and full procedure monitoring. It has a wide application range, high level of automation, convenient repair and maintenance.
WORK PROCESS
Newly-developed centralized automatic slurry making system, the capacity of slurry production is 10-200m³/h.
Application:Shield tunnel engineering, hydropower construction and other large scale projects which need the centralized system.
Features:This system adopts PC computer or touch screen and PLC integrated control mode. The making process is automatic, slurry density configuration very accurate.
The material loading, dosing, mixing, conveying slurry, cleaning, fault monitoring, and fault alarm all adopt the automatic control. The operation data automatically generated, it has statistics and print functions.
1. Vortex type of slurry maker
It is a special grout making equipment for mixing cement, or bentonite with water or other additive. It is mainly used for the engineering construction of foundation for hydroelectricity, railway, highway, infrastructure, mining etc. Compared to ordinary blade mixer, it mix grout by adopting vortex technology. It not only make grout rapidly, but also mix grout efficiently.
Main technical parameters
Name of parameters
unit
ZJ-400
ZJ-800
ZJ-1500
ZJ-3000
Nominal capacity
L
400
800
1500
3000
Allowed scale of water and ash
0.5:1
0.5:1
0.5:1
0.5:1
Time of grout making
min
3
3
22
37
Power
KW
7.5
15
25
35
Weight
kg
450
700
2350
2700
Dimension
mm
1350x1150x1460
1725x1373x1848
2244x2244x3364
3310x1800x3665
2. Blade type of slurry maker
It is a high-speed grout making machine which is made up by conveyer belt, cantilever, mixing blade and grout pump. No sealing and strutting piece are needed inside this machine, so the machine parts are quite abrasion-resistible and the operating cost is low. Common working defect such as agglomeration can be totally avoided by using this machine. It can make grout so fast and evenly that only one minute is needed to produce one barrel of grout. There is no strict requirement for feeding rate, and most grout used in infrastructure construction can be produced by this machine, for instances: cement slurry, bentonite mud, sand slurry, etc.
Main technical parameters
Name of parameters | Unit | GZJ600 | GZSJ600 |
Capability | L | 700 | 700 |
Speed | L/min | 600 | 600 |
Feeding speed | L/min | 150 | |
Power | KW | 7.5 | 7.5 |
Dimension | mm | 1400X1100X1600 | 1360X1000X1730 |
Triangular belt specification | B2085 | ||
Weight | KG | 400 | 550 |
1. Bentonite mixer for mud circulation (drilling fluid circulation)
It is supporting equipment for grouting pump; it is mainly used for agitating cement grout and other grout.
Main technical parameters
Name of parameters | unit | YJ-400 | YJ-800 |
Nominal capacity | L | 400 | 800 |
Cylinder diameter | mm | 800 | 1100 |
Outlet diameter | mm | 51 | 65 |
Type of reducer | 15 | 20 | |
Power of motor | KW | 1.5 | 4 |
Gross weight | kg | 210 | 310 |
dimension | mm | 1000X900X1400 | 1468X1260X1464 |
2. Cement grout mixer for pressure grouting
They are supporting equipment for SNS grout injection pump. They are used to agitate cement group and sand group.
Main technical parameters
Name of parameters | unit | YJ-150 | YJ-200A | YJ-340 |
Nominal capacity | L | 150 | 200 | 340 |
Cylinder diameter | mm | 800 | 924 | |
Outlet diameter | mm | 51 | 64 | 64 |
Type of reducer | 38 | 20 | 35 | |
Power of motor | KW | 1.5 | 3 | 3 |
Gross weight | kg | 340 | 410 | 460 |
dimension | mm | 850X850X1900 | 910X910X1900 | 1035X1035X2100 |
SJ series slurry (Bentonite) pump system is special equipment for the mud/grout delivery for foundation and piling industry, this equipment is applied for sending the mixture of cement or bentonite with water or other additives, it could deliver the mud/grout according to your requirement.
Technical Specifications
Model No.
SJ-APSB5x4-12
SJ-APSB8x6-12
SJ-APSB8x6-14
Flow rate (M3/h)
100
200
280
Head (M)
27
33
33
RPM
1450
1480
1450
Efficiency
65%
65%
67%
Motor power (KW)
22
45
75
Weight (kg)
500
780
900
Pump dimension (mm)
1650x660x880
1950x660x1000
2000x760x1140
1. PVC hose with PVC spiral reinforced.
Color green, working temp range: -10℃ to +60 ℃
ID (“) | Wall thickness (low) | Wall thickness (high) | Weigh (g/m) | Working pressure (bar) | Bursting pressure (bar) | Vacuum (mH2O) | Bending radius (mm) | Roll length (M) |
4 | 5.9mm | 6.9mm | 2640 | 3 | 9 | 8.5 | 500 | 30 |
2. Rubber hose with PVC spiral reinforced
Color Black and yellow, working temp range: -25℃ to +70 ℃
ID (“) | Wall thickness (low) | Wall thickness (high) | Weigh (g/m) | Working pressure (bar) | Bursting pressure (bar) | Vacuum (mH2O) | Bending dia (mm) | Roll length (M) |
4 | 5-6mm | 9-10mm | 3000 | 3 | 9 | 8.5 | 2000 | 20 |
3. Rubber hose with canvas liner
Color: black,
ID (“) | Wall thickness | Weigh (g/m) | Working pressure (bar) | Bursting pressure (bar) | Roll length (M) |
4 | 7mm | 4000 | 3 | 9 | 18 |
Not found Slurry Cyclone Desander Related Information